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Custom Industrial Ear Plugs
Custom industrial ear plugs for workplaces
The hearing protection on your PPE register should be the protection your people actually wear. Custom-moulded plugs are made from an impression of each worker's ear, so the seal is exact, repeatable and needs no technique.
- 30 day fit warrantyPlus a 5 year extended warranty
- 10 to 15 working daysManufacture from receipt of impressions
- About 15 minutes per personOn-site impressions, including regional and remote
Issued is not the same as worn
Every safety manager knows the hearing protection on the PPE register is not always what people are wearing, and very few registers reflect it.
Disposable foam is issued, worn for an hour, worked loose, and pushed back in badly or left out. The attenuation on the box was measured in a laboratory on a correctly inserted plug. What your workers are actually getting is a fraction of it, and you have no way to prove otherwise.
Custom-moulded industrial earplugs close that gap.
What you get
- Class 3, 4 and 5 protectorsSelected against your measured noise exposure rather than issued at maximum by default.
- AS/NZS 1270 complianceWith documentation for your WHS records and audits.
- Fit testingAn SI meter measures sound pressure inside and outside the canal while the plug is worn, turning 'issued' into 'verified' on your file.
- Communication optionsElacin RC connects to two-way radio and phone, removing the most common reason a plug comes out mid-shift.
- Individually labelled setsPlus grips and cords to suit helmets and reduce losses.
- WarrantyA 30 day fit warranty and a 5 year extended warranty.
Why over-protection is its own hazard
This gets missed. Issuing Class 5 to everyone looks conservative and is not. A worker who cannot hear a reversing alarm, a spotter's call or a change in machine noise is less safe, not more, and they will lift a plug to compensate.
Matching the class to the measured exposure is the correct approach, and it is what we will recommend when we assess your site.
How a rollout works
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Assessment
We talk through your noise data, workforce and environments. Book a call to start.
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On-site impressions
Our fitters come to your site or depot and work through the crew in one visit, about 15 minutes per person. No lost time sending people to appointments.
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Manufacture
10 to 15 working days from receipt of impressions.
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Delivery and fit check
Sets arrive labelled per worker. Fit testing verifies the seal.
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New starters
We arrange appointments with partnered audiologists near your new employee, produce the set and send it to site.
The financial case
Compare a year of disposables across your whole headcount, plus the claims exposure of protection that is not performing, against one custom set per worker that lasts years.
Run it on your numbers with our cost saving calculatorDo you handle procurement paperwork?
Yes. We can provide supplier details and quote documentation for your procurement team. Request a quote and tell us what you need.
What about impressions for staff who leave?
We keep impressions digitally for two years, so replacements within that window skip the appointment.
Start here
Tell us your site noise levels and headcount and we'll come back with suitable products, rollout options and pricing.
Request an NDIS Quote / Booking
Bestsellers
Did you know? Hearing damage is permanent and can begin at 70 decibels - the sound level of a noisy city street or a loud washing machine.
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