Custom Ear Plugs Sydney

Sydney runs loud in ways that are easy to dismiss. A jackhammer on a city site, an aircraft turning on a stand at Mascot, a rail maintenance shift under the Harbour Bridge, an angle grinder in a strata basement. None of it feels dramatic at the time. Noise-induced hearing loss never does — it arrives gradually and it does not come back.

Hearsafe supplies custom-moulded hearing protection across Sydney and New South Wales. Every set is made from an impression of your own ear, so it seals properly and stays sealed.

Where we see the most demand in Sydney

• Construction. The city's apartment, road and rail pipeline puts thousands of workers next to concrete saws, breakers and plant every day.
• Aviation. Ground crew, engineers and ramp staff around Mascot and Bankstown, where noise is constant and communication is critical at the same time.
• Rail and transport. Night maintenance crews, where protection has to work alongside two-way radio.
• Trades and manufacturing through the west and south west.

The problem custom solves

Foam earplugs are rated in a laboratory and worn in the real world. The gap between the two is enormous, because foam only delivers its rating when it is rolled thin, inserted deep and held while it expands — and then it starts working loose the moment you talk, chew or turn your head.

A custom plug is moulded to your ear canal. It goes back to the same position every time, it does not migrate, and the attenuation you were quoted is the attenuation you get.

• Class 3, 4 and 5 protectors, matched to your measured exposure
• AS/NZS 1270 compliant, with documentation for your WHS file
• Elacin RC communication options for radio and phone use without unsealing
• Low-profile shapes and mini grips that work under helmets and ear defenders
• 30 day warranty on fit, plus a 5 year extended warranty

How to get fitted in Sydney

For individuals, we book you in with a partnered audiologist or registered nurse near you. The impression takes about 15 minutes and that is the only appointment you need.

For a workforce, our fitters come to your site or depot, work through the crew in one visit and carry out fit testing there and then. For a construction company managing subcontractors across multiple sites, that is far more realistic than sending people off individually.

Manufacturing runs 10 to 15 working days. Sets come back individually labelled, and we hold your impressions digitally for two years so reorders skip the appointment.

What does it cost compared with disposables?

Less than most people assume, once you count a year of foam across a whole crew rather than comparing single units. Our cost saving calculator will run it against your headcount.

Can I use the same set off site?

The plugs are yours, so yes. Plenty of Sydney customers order a work set and later add sleep earplugs or musicians earplugs from the same impressions.

How often do I need new impressions?

Roughly every four years. Ear canals change shape slowly, and a set that sealed perfectly when new eventually will not.

Get in touch

Call 1300 425 496, book a call, or request a quote for a team.